The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore ...
and related to previous testing results. We compliment the JKTech models with mass-balancing, using the Bilmat program. We suggest that the most robust results are obtained when more than one approach to grinding circuit testing and design is used. SGS Minerals Services can complete the following grindability tests: • SPI (Sag Power Index) Test
Each test has its own strengths and weaknesses and it is imperative to select the proper test procedure(s) to meet project deliverables and minimize the risk of a project. Pilot plant testing of large bulk samples historically constituted the traditional approach for AG or SAG design, but was gradually replaced by small-scale tests.
The MacPherson autogenous grindability test, as developed by Arthur MacPherson et al [1], is a continuous test performed in an 18" (46cm) semi-autogenous mill, with an 8% …
The test is a closed circuit, dry grindability test run in a small standard SAG mill using mill charge level control and air classification to give a minus 14 mesh product. The test is run continuously, similar to a small pilot plant, for a minimum of six hours and until a steady-state is achieved. A correlation was determined between the ...
The SAGDesign test was developed by the SAGDesign Consulting Group (Starkey, Hindstrom & Nadasdy, 2006) and consists of a batch grinding test conducted in a 0.488m diameter SAG mill. About 10kg of drill core is required for testing. The feed is prepared to 80% passing 19mm and ground to 80% passing 1.7mm.
Nowadays, conducting grindability tests requiring only a few kilos of material on several samples, is a more typical approach to grinding mill design. This paper summarises the …
Nowadays, conducting grindability tests requiring only a few kilos of material on several samples, is a more typical approach to grinding mill design. This paper summarises the requirements and deliverables of various bench-scale test procedures, their strengths …
• Mib, the "fine" size class grindability measurement in a Morrell Mi equation. Based on Morrell's re-interpretation of the results of a Bond ball mill work index test. Results from a bench-scale SAG test: • SGI, the SAG Grindability Index, the time (in minutes) to reduce a 2 kg ore charge to 80%
The flagship SAGDesign test is the most accurate grindability test available. The SAGDesign test measures the pinion energy to grind ore from 80% passing 152 mm to 80% passing 1.7 mm (W SDT ). The 2 nd stage of …
SAG MILL TESTING - AN OVERVIEW OF THE TEST PROCEDURES AVAILABLE TO CHARACTERIZE ORE GRINDABILITY AUTHOR: F.O. VERRET, G. CHIASSON AND A. MCKEN - SGS ... Table 1 – Summary of Grindability Test Procedures 1Weight requested for the test, for typical ores (S.G. = 2.8g/cm3). Denser samples require more weight, …
SAG Grindability index (SGI) or SAG Power index (SPI™) Drop weight test, both JK and SMC (A×b, DWI, Mia, etc) Bond rod mill work index versus A×b Only considering rod mill work index tests performed in laboratory mills equipped with wave liners. This is the standard specified by F. Bond and is typical of laboratories in North and South America.
Several grindability tests, at various scales, have been developed over the years for different applications, from conventional circuit to autogenous grinding, and they all have strengths and weaknesses. The traditional approach to AG or SAG mill design, based on the testing of a large bulk sample in a pilot mill, has been gradually supplanted by …
The SAG grindability index test Peter Amelunxena,⇑, Patricio Berriosb, Esteban Rodriguezb a AME Ltda, Cerros de Camacho 440, Dep F-17, Santiago de Surco, Lima, Peru bAminpro Chile SpA, Cerro San ...
The test procedure requires 100 rocks (minimum 60), or quarter core 'cubes', in any given size fraction of the JK Drop-Weight Test procedure. For the standard size (27-32 mm), this can be obtained by stage-crushing approximately 20 kg to passing 32 mm. Lower weight (5 kg) is often sufficient if the test is performed on smaller rocks.
The test should be conducted for a fixed grinding time of 120 min, regardless of the time required to reach 80% passing Tyler #10 mesh. The test should be conducted with constant time intervals of 15, 30, 60, and 120 min (cumulative) in order to facilitate the application of geostatistics to the resulting index values.
The SAG grindability index test. Peter Amelunxen a., Patricio Berrios b., Esteban Rodriguez b. Add to Mendeley. https://doi/10.1016/j.mineng.2013.08.012 Get …
The following recommendations are proposed to improve the test method: 1.The test should be conducted for a fixed grinding time of 120 min, regardless of the time required to reach 80%...
standard grindability test su-pplies a rela- tively accurate method for predicting grinding results. Table I gives the condensed results of 374 standard ball-mill grindability tests. Those for each mesh size are arranged in the order of increasing ease of grinding, so that the list for any mesh constitutes an as-
SAGDesign testing provides SAG pinion energy grindability in kWh/t to within +/- 5% from 152 to 1.7 mm, and Bond Ball Mill Work Index on SAG ground ore, from the SAG test on the same sample. Starkey & Associates uses the patented SAGDesign technology to calculate accurate mill sizes from measurements on a client's own ore samples.
The test has been mainly used for the design of rod mills or primary ball mills, but it can also be used along with the other Bond tests (BWI and CWI) for SAG mill design (Barratt, Matthews & deMull, 1996). BOND BALL MILL GRINDABILITY TEST The Bond ball mill grindability test is performed similarly to the rod mill test.
scale comminution (grindability) testing, and these test results are used to design comminution circuits. Several grindability tests have been developed for different crushing and grinding applications, and each test has its own strengths and weaknesses. Proper selection of sample(s) for grindability testing is a vital
standard bond work indices, and SAGDesign test results. The SAGDesign test includes a SAG test followed by a Bond BM Wi test done on SAG ground material. INTRODUCTION After the presentation of the paper "SAGDesign Testing – What It Is and Why It Works" at the recently concluded SAG 2006 Conference in Vancouver, a question …
The three tests are: The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of 100 µm. The Bond crushing (impact) work index (Wi C, CWi, LEIT or IWi) conducted on specimens of a nominal dimension between 50 mm and 75 mm. The product size is not relevant to …
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WEBSAGDesign testing provides SAG pinion energy grindability in kWh/t to within +/- 5% from 152 to 1.7 mm, and Bond Ball Mill Work Index on SAG ground ore, from the SAG test on the same sample. Starkey & …
Table 1 – Summary of Grindability Test Procedures 1Weight requested for the test, for typical ores (S.G. = 2.8g/cm3). Denser samples require more weight, proportional to the S.G. 2Approximate weight consumed in the test for typical ores (S.G. = 2.8g/cm3). 3Minimum whole core size required for a complete test. Partial results can sometimes be ...
Pilot plant testing is warranted. It is recommended that before primary autogenous or semi-autogenous grinding is selected as part of, or all of, a grinding circuit, that pilot plant tests be run. This could require from 300 to several thousand tonnes of ore depending upon how extensive the requirements for pilot plant testing.
SGS MIN TP2011 08 SAG Mill Testing for Ore Grindability - Free download as PDF File (.pdf), Text File (.txt) or read online for free. The resistance of ore samples to breakage (or hardness) is measured through grindability testing. The highest degree of deliverables is achieved in a pilot plant, but pilot testing is also the most expensive test.
core. The test generates an index (DWi) that can be used to estimate the throughput of AG and SAG. circuits through a combination of power-based and model-based approaches. The model-based approach. makes use of the direct relationship between the DWi and the JKTech drop-weight test rock breakage. parameters A and b.
According to GMG (2021), the feed preparation for the ball mill grindability test should be as follows: Stage crush the ball mill test feed sample and screen through a 3.36 mm (6 Tyler mesh) screen. Avoid over-crushing by screening, then crushing the oversize successively until it all passes the 3.36 mm screen.
Comminution, grindability, grinding, SAG mill, AG mill, milling, HPGR, work index, pilot plant INTRODUCTION The resistance of ore samples to breakage (or hardness) is measured through grindability testing. Several grindability tests have been developed over the years for different applications and each test has its own strengths and …
The SAGDesign test outputs three results: an ore specific gravity, the SAG grinding energy from an F80 of 152.4 mm to a P80 of 1.7 mm (WSDT) and a Bond Ball Work …
In recent years, many grindability test methods have been developed on different scales for different applications, from common mills circuits to autogenous (AG) and semi-autogenous (SAG) mills circuits. The most common grindability tests used in the industry are the Bond ball mill work and Bond rod mill work tests.
The SAG grindability index test. In this paper, the authors undertake a critical review of the Starkey test and the publicly available information related to the test equipment, procedures, and scale-up methodology. The following recommendations are proposed to improve the test method: 1. The test should be conducted for a fixed grinding time ...
designed a test work and reporting procedure which focused on delivering the highest quality SAG grindability results in the shortest period of time. The full program was executed in six weeks from preliminary work to final reporting. This was possible thanks to the global test quality control conducted on SAGDesign tests which allowed work to be